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2026

Maintenance methods for mechanical equipment

2024-03-06

Ensure sufficient safety during the production process. Regardless of the type of mechanical equipment, regular maintenance and upkeep should be carried out. Next, we will introduce the methods of maintenance and upkeep for mechanical equipment to help extend its service life. If maintenance work is to be carried out on mechanical equipment, a principle needs to be implemented, which is to prioritize

Ensure sufficient safety during the production process. Regardless of the type of mechanical equipment, regular maintenance and upkeep should be carried out. Next, we will introduce the methods of maintenance and upkeep for mechanical equipment to help extend its service life.
If maintenance work is to be carried out on mechanical equipment, a principle needs to be implemented, which is to prioritize prevention in maintenance and repair. Regular maintenance work needs to be carried out, and it is mandatory. It should be handled correctly. The relationship between normal use, maintenance, and upkeep should not be limited to just using without upkeep, only repairing without upkeep. Different groups should follow the maintenance process of mechanical equipment, and the maintenance work of different mechanical equipment should not be delayed. In special circumstances, the maintenance time can only be extended after approval by the person in charge, but generally cannot exceed half of the specified time interval, otherwise it will affect the service life of mechanical equipment and affect its normal efficiency.
In the process of maintaining mechanical equipment, attention must be paid to quality, and each item should be completed according to the specified items and requirements. No steps should be missed, or items that are not directly maintained or the quality of maintenance should be neglected. Any problems found during the maintenance process should be promptly recorded and reported to professionals, maintenance personnel, and maintenance departments. Self inspection, mutual inspection, dedicated inspection, and handover should be carried out to continuously summarize the experience of mechanical maintenance and improve the quality of maintenance.
The power device of mechanical equipment mainly comes from AC motors, and when the motor is started, the current will be 5-6 times higher than the rated value, which not only affects the service life of the motor but also consumes more electricity. The system will leave a certain margin in motor selection during design, and the motor speed is fixed and unchanged. However, in actual use, sometimes it needs to run at a lower or higher speed. In this case, SAJ frequency converters are generally installed to achieve soft start of the motor, achieve energy-saving speed regulation by changing the input voltage frequency of the equipment, and provide protection functions such as overcurrent, overvoltage, and overload for the equipment.