1.BY-XGF-8-8-3 three-in-one filling machine
1.1 Product Description
By-xgf-8-8-3 PET bottle washing/filling/capping three-in-one machine is an advanced machine specially developed for filling mineral water, pure water and other non-alcoholic beverages BY our company in combination with the international advanced filling process and technology. The machine adopts bottleneck positioning conveying method, only need to change very few changes can be applied to a variety of sizes of bottles, to minimize the wear of the bottle body, and stable conveying. The filling method is micro negative pressure gravity filling, which improves the filling speed and can accurately control the filling level. Sanitary circulating piping provides a reliable guarantee for product quality. The grasping and capping technology introduced from France is at the leading level in China.
1.2. Main structural features:
● rack
The frame adopts structural steel body, the exterior is 304 stainless steel layer, 304 stainless steel frame, and stainless steel adjustable footing.
The whole process of the bottle delivery system adopts the card bottleneck control except the bottle star wheel, and the star wheel adopts 304 stainless steel card bottleneck star wheel. The air feed system is used to feed the empty bottle to the star wheel.
The bottle pulling wheel adopts a non-stuck bottleneck structure, which can avoid the need to adjust the height of the other equipment chain surface after the three-in-one machine due to the adjustment of the bottle height.
When the user replaces the bottle shape with a different diameter or height, he only needs to replace the positioning wheel tile. Easy and quick replacement.
The bottle is fed to the bottle star wheel by the wind, which ensures the reliability of the bottle operation.
● Rotary bottle washing part
The number of bottle washing chuck is 8. The clamp type stainless steel bottle clamp is adopted. The clamp does not touch the part above the thread of the bottle mouth.
● Rotary filling part
The number of filling valves is 8, and the parts in contact with the beverage are 304 stainless steel. The inner surface of the filling cylinder is polished by mirror. High speed, high flow, high precision filling valve, fast filling speed, accurate liquid level.
● Rotary cover section
The number of screw caps is 3. The screw cap machine adopts the technology of French AROL company, screw cap is magnetic screw cap, has overload protection function, and screw cap torque is stable and reliable. Cover without nibbling, high cover, crooked cover, curling phenomenon. 304 stainless steel lower cover slide. Photoelectric switch is installed on the lower cover slide to automatically control the start and stop of the cover managing machine. It can realize the function of automatic stop without bottle without cover and lower cover without cover. The capping device is installed in the capping device, and the capping machine can realize automatic capping.
● Lacing part
Horizontal pneumatic cover structure, 304 stainless steel cover bin, 304 stainless steel lower cover trough, cover bin and lower cover trough with electronic lid detection system, automatic control of the cover machine and the whole machine operation. Can realize no bottle without cap, no cap, no cap automatic stop.
The main drive adopts the motor to drive the reducer through the belt, and then drives the whole machine to run. Frequency conversion speed regulation, each motion mechanism adopts super pressed oil nylon gear drive, running smoothly.
● Control system and operation panel
Sealed independent electric control box, stainless steel material, imported PLC, inverter, relay, photoelectric switch, induction switch relay components, touch screen operating panel, imported pneumatic components.
● The whole machine adopts centralized dry oil lubrication system, which makes equipment maintenance and maintenance more convenient.
1.3 Main technical parameters
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BY-XGF-8-8-3 |
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Station number |
Rinse 8 Filling 8 Capping 3 |
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2000 bottles/hour (500ml/ bottle) |
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0.7MPa |
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0.4m3/min |
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Flush bottle water pressure |
0.18-0.25Mpa |
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Flush bottle water consumption |
0.6 tons/hour |
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Main motor power |
2.2Kw |
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Flush bottle pump power |
0.75Kw |
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Liget machine |
0.37Kw |
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boundary dimension |
L2350-W1700-H2150 |
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2500kg |
1.4、主要配置
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name |
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1 |
PLC |
Mitsubishi |
Japan |
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2 |
Inverter transducer |
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3 |
Touch Screen |
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4 |
Switch |
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France |
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5 |
Contactor |
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6 |
Relayer |
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7 |
Solenoid Valve |
AIRTAC |
China |
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8 |
Drive motor |
Siemens Bell |
Germany |
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9 |
Reducer |
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10 |
Water Pump |
Southern pump |
China |
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11 |
Main Bearing |
NSK |
Japan |
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12 |
Sensor |
Autonics |
Korea |
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13 |
Air component |
AIRTAC |
China |
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14 |
Stainless Steel Frame |
Pohang |
Korea |
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15 |
sealing ring |
Starhang |
