Product Technical Performance Introduction: Customer Core Value Proposition
High Efficiency
Improved Plasticizing Capacity
- The screw speed is generally increased, improving the plasticizing capacity by 5-10%.
- For models of 320T and above, an ultra-fast mold clamping oil circuit device is added, which increases the dry cycle by an average of more than 5% and shortens the product production cycle.
Energy Saving
- Standard Electric Plasticizing to enhance energy-saving effect:
Standard electric plasticizing saves 10-30% energy; the synchronous plasticizing function can be realized to shorten the product production cycle.
- Standard Servo System for All Models:
All models are equipped with a standard servo system to further enhance the energy-saving effect.
Green Plasticizing Capacity
- Real-time intelligent adjustment of plasticizing speed during production improves efficiency and reduces energy consumption.
- The energy consumption of single-mold plasticizing can be reduced by nearly 10%.
Professionalism
- PET-Specific Plasticizing Components:
Specialized plasticizing components for PET reduce plasticizing temperature and AA value.
- Customized Injection Unit Matching by Injection Volume:
529-18810g injection volume range; customized injection unit matching scheme provided according to product specifications.
- Integrated Cooling Water Circuit Design:
New integrated water circuit design reduces pressure loss in cooling pipelines and facilitates customer pipe connection.
- Specialized Mold Clamping Mechanism:
Better compatibility and stronger load-bearing capacity; increased inner distance of the four columns and extended second plate support improve mold compatibility and support effect.
- Increased Ejection Force & ET-Specific Plasticizing Components:
Matches super large ejection force; optimizes the oil circuit to speed up the response speed.
- Special Heating & Heat Preservation Devices:
Improves plasticizing capacity while enhancing energy utilization efficiency.
Main Configurations
New-Generation Mold Clamping Mechanism
- Central strong support structure design of the second plate minimizes template deformation and realizes uniform distribution of mold clamping force.
- Using lower mold clamping force can reduce the deformation of the mold cavity size, improve product molding accuracy, and save energy.
High-Rigidity Mold Clamping Front & Rear Plates
Optimized structure of mold clamping front and rear plates improves rigidity and reduces deformation.
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New Injection System: Dual linear guide injection unit equipped with self-lubricating linear guides (ensuring cleanliness); oil change cycle of more than 5 years (reducing oil pollution to the workshop and environment).
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New Hydraulic Oil Circuit Design: Optimized oil circuit flow channel design reduces pressure loss; enables more accurate mold opening positioning.
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Control System Upgrade: Fully upgraded electronic control system with a new 12-inch touchscreen computer (switching response time: 62.5µs); supports multiple sets of action pressure-speed curves; includes mold closing positioning control, mold opening positioning control, injection positioning control, and ejection positioning control.
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Energy Consumption Management System (Optional): Detects and records:
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Standard Equipment Performance
1) Injection/Plasticizing Section
1.1 Alloy steel plasticizing components specific for PET preforms1.2 Dual-cylinder balanced injection system1.3 Synchronous electric plasticizing1.4 Dual-layer linear guide injection unit1.5 Material tube energy-saving ring structure (patented design)1.6 Multi-stage PID temperature control (4-8 stages) for injection nozzle and material tube1.7 Dual injection shift cylinders1.8 Fully enclosed heat preservation cover/injection nozzle protection cover (with electrical protection)1.9 Screw cold start prevention function1.10 Automatic material cleaning function1.11 Optional screw retraction before and after plasticizing1.12 Screw speed detection1.13 6-stage setting for injection speed, pressure, and position1.14 5-stage setting for pressure-holding speed, pressure, and time1.15 4-stage setting for material storage speed, pressure, and time1.16 Injection nozzle protection cover (with electrical protection)
2) Mold Clamping Section
2.1 Precision electronic ruler for mold clamping/ejection pin stroke control2.2 The three major mold clamping plates/machine hinges are made of QT500-7A high-rigidity ductile iron2.3 European standard robot mechanical positioning interface2.4 Hydraulically driven gear mold adjustment device2.5 Multiple optional ejection pin control functions2.6 Hydraulic/electrical dual protection devices2.7 Increased ejection pin force (200T-600T)2.8 Automatic centralized lubrication system2.9 Computer-controlled two-stage ejection forward/backward movement2.10 Low-pressure mold protection function2.11 Centralized water circuit water transport rack (320-600T)2.12 High-rigidity mold clamping hole template
3) Hydraulic System
3.1 Servo system3.2 Plasticizing back pressure adjustment device3.3 Bypass precision oil filter3.4 System pressure and flow brake calibration3.5 High-performance hydraulic control valve3.6 Imported sealing unit3.7 High-pressure oil cooling device3.8 Low-noise hydraulic system3.9 Closed-loop mold opening/closing proportional valve (320-600T)
4) Control System
4.1 Input and output inspection screens4.2 Automatic heat preservation and automatic heating setting functions4.3 Injection to pressure-holding mode: Time/Position/Time + Position4.4 Independent adjustment of action slope4.5 Automatic mold clamping force adjustment function4.6 12'' color LCD display4.7 Storage space for 120 sets of process parameters4.8 Multiple operating languages4.9 Two-color warning light4.10 Three-phase power sockets (2 sets of 16A, 2 sets of 32A)4.11 220V power sockets (2 sets of two-hole sockets, under the movable machine door on the operation side)
5) Other Configurations
5.1 Instruction manuals5.2 Adjustable shock-absorbing feet5.3 One set of toolbox and tools5.4 Filters5.5 Mold pressing plates