I. Integrated Core Processes

• Chopping
• Heating
• Emulsifying
• Deaerating
• Suspending
• Stirring
• Mixing
• Cooking
• Cooling
• Homogenising

II. Core Technologies & Design Features

1. BUILT FOR MAXIMUM EFFICIENCY

    

   In developing the Combitherm, our aim was to maximise efficiency for every process step. This starts with design and geometry. For example, the compact vacuum-processing machine features a fixed, inclined, cylindrical vessel with a dished base – and an optional double jacket.
    
2. READY IN A FLASH

    

   The vessel is equipped with an automatically-operated, full-diameter lid. Thanks to the free-standing lifting/tilting device, chunky raw ingredients can be added quickly and cleanly. Liquid or powdery ingredients with the help of the vacuum system and corresponding feed hoppers directly into the working area of the dispersing and cutting tool at the bottom of the container. Alternatively, large-volume liquid components can be added to the vessel from the top.
    
3. 60% INCLINE, 100% QUALITY

    

   The Combitherm works at an incline, thus ensuring effective, homogeneous mixing of all recipe ingredients – ingenuity that's typical for Stephan. And the proven direct-steam injection heats quickly yet gently.
    
4. HOT, COLD, UNDER VACUUM

    

   The scrapers in the agitator not only prevent build-up, they also support optimum heat transfer from the double jacket, depending on the operating mode selected. During processing, the product can be deaerated within the Combitherm via its vacuum system. This minimises oxidation and protects the colour and taste of the final product.
    
5. INTUITIVE OPERATION

    

   Built into the vessel base, the agitator with contour-following scrapers can be conveniently controlled via the ProUI user interface. Thanks to integrated SPRO automatic recipe management, even complex recipes need just a few clicks.
    
6. EXPANDS TO MEET NEW CHALLENGES

    

   For ultra-fine chopping and homogenisation, a Stephan Microcut® can be retrofitted. This external rotor/stator homogeniser processes solid ingredients quickly and evenly. A displacement pump fitted at the vessel's lowest point feeds the product evenly to the individually-configurable tool set of the Stephan Microcut® – and via a circulation line back into the vessel. In addition to providing circulation, the product pump also serves as a discharge pump.
    
7. A SPRINTER WHO LOVES MARATHONS

    

   To ensure outstanding product quality as well as high machine availability, the Combitherm is designed for automated cleaning (cleaning-in-place, or CIP). Downtimes are thus reduced to a minimum and productivity is increased – without the need for more space.

    

   In short, the Combitherm is your ideal compact solution for manufacturing a variety of highly-processed foods. Its precise production and cleaning processes ensure top-class, reliable quality and efficiency when preparing large batches.
    

III. Applicable Product Range

• Processed Cheese
• Savoury Spreads
• Hummus
• Dressings
• Mayonnaise
• Fruit / Vegetable Purees

V. Key Production Advantages

• Compact, all-in-one processing system
• Stable emulsions
• Optimum dispersion of solids
• Intuitive ProUI user interface
• Flexible SPRO recipe management
• Effective, homogenous mixing
• Efficient and gentle direct-steam heating
• Minimised air inclusions / Avoids oxidation
• Automated cleaning (CIP)
• Adaptable and expandable