BY-XGF-14-12-5 PET bottle washing/filling/capping three-in-one machine is an Advanced 3-in-1 Solution for Small Scale Water Bottling, which is specially used for filling non-carbonated beverages such as mineral water and purified water. The machine adopts the bottleneck positioning conveying method, which can be applied to bottles of various sizes with only a few changes, minimizing the wear on the bottle body and ensuring smooth conveying. The filling method is micro-negative pressure gravity filling, which increases the filling speed and can accurately control the filling liquid level. The sanitary circulation pipeline provides a reliable guarantee for product quality. It can Handles multiple sizes for small bottle filling equipment. The instant-grab and screw-on capping technology introduced from France is at the leading level in China. Suitable bottle size is 200ml - 1500ml.
1.2. Main structural features for Small Scale Bottling Operations:
● Frame
The frame adopts a structural steel body, with a 304 stainless steel layer on the outside, a 304 stainless steel frame, and stainless steel adjustable feet.
● Conveying system
Except for the bottle discharge star wheel, the bottle conveying system adopts bottleneck control throughout the entire process, and the star wheels all adopt 304 stainless steel bottleneck star wheels. The bottle inlet adopts an air conveying system to convey the empty bottles to the bottle inlet star wheel.
The bottle outlet dial wheel adopts a non-stuck bottleneck structure, which can avoid the need to adjust the height of the chain surface of other equipment after the three-in-one machine due to the bottle height adjustment.
When the user changes the bottle shape with different diameters or heights, he only needs to replace the positioning dial wheel tile. The replacement is convenient and quick.
The bottle inlet adopts wind power to convey the bottle inlet star wheel, thus ensuring the reliability of bottle operation.
● Rotary bottle washing part
The number of bottle washing chucks is 14, and the stainless steel bottle clamps are snap-in. The clamps do not touch the part above the bottle mouth thread. The bottle washing nozzle is a solid conical nozzle, which can wash the bottle wall and every corner of the bottom, making the washing cleaner.
● Rotary filling part
The number of filling valves is 12, and the parts in contact with the beverage are all 304 stainless steel. The inner surface of the filling cylinder is mirror polished. High-speed, large-flow, high-precision filling valves, fast filling speed and accurate liquid level.
● Rotary capping part
There are 5 capping heads. The capping machine adopts the technology of French AROL company. The capping is magnetic capping with overload protection function, and the capping torque is stable and reliable. There is no cap biting, high cap, crooked cap, and curling phenomenon in the capping.
304 stainless steel lower cap slideway, the lower cap slideway is equipped with a photoelectric switch to automatically control the start and stop of the cap sorting machine. It can realize the function of no bottle no cap delivery and no cap lowering and automatic stop.
The cap measuring device is installed in the cap sorting machine, and it can realize automatic cap delivery when equipped with a cap conveying machine.
● Cap sorting part
Horizontal pneumatic cap sorting structure, 304 stainless steel cap bin, 304 stainless steel lower cap slot, the cap bin and lower cap slot are equipped with an electronic no cap detection system, which automatically controls the operation of the cap sorting machine and the whole machine. It can realize no bottle no cap delivery, no cap lowering, and automatic stop without cap.
● Power system
The main drive adopts the motor to drive the reducer through the belt, and then drives the whole machine to run. Frequency conversion speed regulation, each moving mechanism adopts super-strong oil-pressed nylon gear transmission, and runs smoothly.
● Control system and operation panel
Sealed independent electric control box, stainless steel material, imported PLC, inverter, relay, photoelectric switch, induction switch relay element, touch screen operation panel, imported pneumatic components.
● The whole machine adopts a centralized dry oil lubrication system, which makes equipment maintenance and maintenance more convenient.
Applications for Small Scale Water Bottling Machines
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Startup Mineral Water Plants - Compact small scale water bottle packing machine
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Craft Beverage Producers - Precision filling for specialty waters
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Laboratory Vial Filling - Adaptable for small vial filling machines
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Purified Water Refill Stations - Ideal water refill machines solution
Special Offer for Small Bottle Production Lines
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