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Automatic meat processing line

meat processing line
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KUKA Robotics China Co., Ltd.
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General Supplier
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Machinery

 

Advantages of automated meat and poultry processing


Hygienic robots

It is no longer necessary to use protective covers everywhere. With KR AGILUS HM and KR DELTA HM, two Hygienic Machines are available for direct contact with raw food. The entire portfolio is also available in the HO (Hygienic Oil) version. 

Intelligent sensors

Intelligent camera detection is required for precision cutting of the carcasses. The AI-based 3D image processing, which is integrated via suitable interfaces of the controller, detects misshapen, swinging and moving parts. 

High output, consistent quality

Our robots for the meat industry process high volumes of up to 1,000 pigs or 60,000 chickens per hour while maintaining consistent quality. Furthermore, they score particularly high in terms of reach and load capacity.

Everything from a single source

Together with integrators, we provide support for the automation of production facilities and the development of new plant concepts. We offer advice on sensor technology and show how holistic systems save distance and costs.

Compensating for the shortage of skilled workers

With holistic and hygienic automation solutions, processes in slaughterhouses and meat processing facilities remain efficient and economical even in the case of personnel shortages. By taking on heavy and unwieldy tasks, they have a positive effect on job satisfaction.

Worldwide feasibility studies

With our international application centers, we focus on utmost quality. They enable the performance of feasibility studies and simulations in advance and the testing of new engineering solutions for processing systems.

Automation in meat processing

From sectioning to palletizing – KUKA offers automation solutions along the entire value chain in meat processing. As a full-portfolio supplier, we support slaughterhouses and meat processing facilities with intelligent robot systems.


What robot technology can achieve in meat processing

The demands on the meat processing industry are increasing every year. Automation systems that cover the entire process chain in meat processing are a decisive factor when it comes to high food quality and hygiene standards, as well as a small CO2 footprint. This includes tasks such as cutting meat of all animal species, stamping, inspections, further processing steps such as marinating, and packaging and palletizing.

Optimal systems for every process step in the meat industry

We equip companies in the industry with integrated automation solutions – ranging, as required, from the arrival of the animal to the preparation of the food and shipment of the pallets to the supermarkets.

 
 
 
 
 
 
 

Excellence in development and service

High food quality requirements, rising production prices, a growing shortage of skilled workers – there are many challenges for meat processors and the industry is continuously having to respond to them in new ways. For this reason, rely on an automation partner with decades of experience in the food industry.

Our customers benefit from high productivity, low costs and increased food safety as a result of reproducible processes. Our worldwide presence and 24/7 service guarantee reliable support for all questions, including on site.

 

Advantages of automated meat and poultry processing


Hygienic robots

It is no longer necessary to use protective covers everywhere. With KR AGILUS HM and KR DELTA HM, two Hygienic Machines are available for direct contact with raw food. The entire portfolio is also available in the HO (Hygienic Oil) version. 

Intelligent sensors

Intelligent camera detection is required for precision cutting of the carcasses. The AI-based 3D image processing, which is integrated via suitable interfaces of the controller, detects misshapen, swinging and moving parts. 

High output, consistent quality

Our robots for the meat industry process high volumes of up to 1,000 pigs or 60,000 chickens per hour while maintaining consistent quality. Furthermore, they score particularly high in terms of reach and load capacity.

Everything from a single source

Together with integrators, we provide support for the automation of production facilities and the development of new plant concepts. We offer advice on sensor technology and show how holistic systems save distance and costs.

Compensating for the shortage of skilled workers

With holistic and hygienic automation solutions, processes in slaughterhouses and meat processing facilities remain efficient and economical even in the case of personnel shortages. By taking on heavy and unwieldy tasks, they have a positive effect on job satisfaction.

Worldwide feasibility studies

With our international application centers, we focus on utmost quality. They enable the performance of feasibility studies and simulations in advance and the testing of new engineering solutions for processing systems.

Our portfolio along the process chain 

Every automation system is centered on robotics. Their performance, precision and speed determine efficiency in meat processing. Our systems also bring decades of industrial expertise to the meat sector.

In this harsh environment, the robot technology primarily has to be able to withstand particular humidity, heat or cold, e.g. in cold storage rooms and damp rooms. All our products are designed for this purpose with a robust mechanical system and the necessary IP rating.

Our Hygienic Machines (HM) are ready for immediate use with raw food. All other robots will be equipped with tailor-made protective covers.

Applications for every type of meat – automated processes pay off 

No matter what animal is being processed in the meat production facility or what workflows are envisaged – our industrial robots intelligently automate almost every process step, making the processing operation faster and more accurate:

 

Slaughter and cutting processes

  • Red meat (beef, lamb)

    • Removal of hooves and horns
    • Quarters of beef
    • Evaluation of meat quality by means of camera

     

  • Pork

    • Applying health mark stamps
    • Sectioning into halves of pork
    • Placing cutlets in thermoform trays
  • Poultry

    • Trussing before freezing
    • Sorting chicken nuggets
    • Placing chicken skewers in thermoform trays

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