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4-cavity (BY-A4L) Auto Straight Line Blowing Machine System

4-cavity (BY-A4L) Auto Straight Line Blowing Machi
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Chenstop machinery Equipment Co., LTD
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4.3.2BY series Full Auto Bottle Blowing Machine 10 big feature

1. The overall frame processing steel plate welding, heat treatment, surface integral processing, installation hole computer gong processing once in place, to ensure the accuracy of the coordination between the various components

2. Mold - QT500-7 nodular cast iron, abrasion resistant, yield ratio reached the national standard, durable without deformation;

3. Toggle servo direct pressure (or hydraulic) four plate locking, bottom mold linkage, double arm lock mode, double pressure plate, four plate forming, fast and smooth than traditional cylinder lock, 50% energy saving than traditional cylinder lock mold, quick clamping force, reasonable structure, clean, easy to maintain

4. The control system uses the Japanese Mitsubishi PLC, the reaction time is fast, accurate, high reliability, can be accurate to 0.01 seconds, greatly improving the quality of the product and operational safety;

5. The main axis of the sliding through the hard plating treatment, high hardness, wear resistance and corrosion resistance, long service life;

6. All control valves used Germany and United States famous brand valve, switch speed, accurate and reliable;

7. The control interface display control panel, intuitive operation, convenient and quick;

8. Mold design for mold dynamic model, mold handling location convenient, safety;

9. The performance of the bottle blowing machine is stable, the output is high, the stable output of single cavity can reach 1200bph (500ml);

10. The lamp tube and the lamp box are specially designed, the energy saving coating infrared lamp tube is adopted, the heating process is stable and permeable, the energy consumption is saved by more than 30%.

 

4.3.3BY series Full Auto Bottle Blowing Machine 5 Innovation:

1. Clamping mechanism: toggle servo direct pressure (or hydraulic) four plate locking, bottom mold linkage, double arm lock mode, double pressure plate, four plate forming, stable and fast;

2. The heating mechanism: semi open type heating box with circulating air cooling, water cooling system, so that each embryo body maintain uniform heating, heating bottle preform to ensure no deformation, blowing high yield, and energy saving than peers over 30%; constant temperature energy-saving heating mechanism (Figure 8K SUS mirror box)

3. Bottle blowing machine structure: BY company in cooperation with the international top companies Parker, adopt Parker high pressure valve rotary machine, protection of single cavity and a substantial increase in production capacity 25%; BY machinery with the world's top companies, the original high pressure combined valve set, with 1st blow, 2nd blow and exhaust in one, shorten the molding cycle, improve bottle blow speed;

4. Single channel feed preform: BY machinery adopt single servo preform feeding system, preform even, less fault points, stable performance;

5. China's initial single servo system on the preform feeding system, no situation of block preform or less preform, preform feeding is accurate and smooth.

 

 

4.3.4BY-A4L Full Auto Bottle Blowing Machine Main Parameters:

Configuration

Item

Parameter

Product Condition

Max volumeML

2000ml

Max diameterMM

Φ70

Bottle mouth size (MM)

Φ18 ~ Φ30

Max heightMM

<240

Preform max heightMM

<115

Mold closing stroke

150 mm

Bottom mold stroke

50mm

Bottle spacing (MM)

114.3

Mold standard thickness(MM)

190

Capacity (BPH)

4000-4400

Mold cavity

4

Heating part

Heating element

4

Heating tube layer

8

 

Preform basepcs

84

Electrical parameters

Voltage

220/380V

Frequency

50/60Hz

Use power

15~50kw/h

Installed power

60kw

Gas source

high pressure consumption according to PET volume

Low pressure compressed

air pressure

8~10bar

Low pressure compressed

air consumption

1.0m3/min

High pressure compressed

air pressure

30bar

High pressure compressed

air consumption

3.5m3/min

Cooling water

Pressure

4bar

Cooling water

temp.18℃)

Flow

5m3/h

Weight

Main machine/heating machine/electricity control cabinet

7.0t

Equipment dimension

Main machine(L×W×H)

4600mm×2160mm×2100mm

Preform arranger(L×W×H)

2550mm×1500mm×2000mm

 

Remark: The blowing machine actual gas and electricity consumption is related with the actual production, capacity high while total machine consumption is high, but each bottle consumption is low; blow molding machine actual capacity is also related to bottle shape and preform weight.  

 

4.3.5BY-A4L Full Auto Bottle Blowing Machine Flow Chart

 iron-hand put preformpreform heated then to blow moldclose moldslow closing moldlock moldauto upper handle-sealstretch pre-blowblowkeep pressureexhaustopen moldtake bottle 

Physical flow chart

 

 

1. Preform inlet and bottle outlet

The mechanical hand insert and taken out of the bottle, a bottle blowing machine with a person.

2. Temperature adjustment

The preform is inserted in the heating mandrel, heating the preform a uniformly rotating continuously through the heating zone and obtain reasonable temperature distribution. Using LV intelligent control instrument control infrared heating, infrared lamp can control each layer. Heating area bottleneck protection device are carefully designed, so that the bottle to obtain the ideal temperature curve configuration at the same time, and is not affected by the heating effect of the bottleneck, the bottle blank heating temperature at all levels through digital instrument operation, intuitive and convenient.

3. Stretch and blow bottle

By controlling the parameters of screen set, PLC automatic control clamping cylinder push opening mold accurately, the longitudinal tensile stretching cylinder of preform, high-pressure gas blowing bottle blank and transverse tensile, pressure setting, exhaust and out of the bottle. Mold structure is firm, the replacement of the mold is more convenient; mold lock turbocharging system is special;  convenient control each cavity parameters through the touch screen, good function of fault diagnosis; special structure to ensure the sealing nozzle in various blowing pressure, the original bottle blowing control method improves the product capacity.

 

 

Remark: The right to interpret the main parts list provided by the proposal book shall be owned by the supplier.

 

4.3.7 HP Air Compressor Technical Parameters:

 

(picture for reference only)

Item

Parameter

Unit

air discharge

4.0

M3

pressure

30

Kg

power

2*22

KW

size

3650*850*1110

mm

weight

1800

kg

4.3.8 LP Air Compressor Technical Parameters:

Item

Parameter

Unit

air discharge

6.0

M3

pressure

10

Kg

power

30

KW

size

2000*1500*1600

mm

weight

1800

kg

 

4.3.9 Air dryer:

 

Freezer dryer

Unit

6.0M3/min 3.0Mpa

capacity

Nm3/min

6.0

pressure

Mpa

3.0

Inlet temperature

80

Dew point

23

Round temperature

38

power

V/HZ

220/50

frequency

Kw

1.0

refrigerant

 

R22

size

mm

1050x850x1650

weight

Kg

150

 

 

 

                                                                                                                                                                                                       

4.3.10  Air storage tank:

 

 

 

 

 

Air storage tank

Unit

0.6M3/3.0Mpa

Volume

M3

1.0

Environment pressure

MPa

3.0

Original temperature

100

Working pressure

MPa

3.0

Test pressure

MPa

4.13

Weight

Kg

400

 

 

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