Charpter THREE  1200BPH(5L) Bottle Water Production Line Quotation

 

Charpter FOUR  Water Filling Machine  Introduction

 

1. Air conveying chain system

 

 

1.1 structure features：

Ø Stainless steel 304 air conveying chain

Ø Internal deflecting plate, so that air can effective distribute in the conveyor, in order to obtain the best possible laminar

Ø Air conveying system :no need much maintenance and repair, automatic transfer

Ø Speed fast but conveying steady, no damage.

Ø Easy and safety for operator, running steady and reliable

1.2 Main parameters：

☉Conveying capacity： 1200 bottle/hour （5000ml）

☉Bottle size:  5L

☉Conveying climb angle:〈15℃

☉Bottle neck: SIZE adjustable

☉Length： 2 meters        

1.3 main spare parts：

☉motor：China brand （Joint venture product,with clean air filtration system）

 

2. BY12/12/5  Bottle Rinsing,filling capping 3-in-1 machine

 

 

 

2.1  Water filling machine Description:   

This CGF12/12/5 filling machine combines rinsing, filling and capping 3-in-1 design, it is full automatic, it is a advanced filling machine specialized design for non-carbonated beverage filling like mineral water, pure water, etc.

Main performance features:

1) Main frame:

Machine body is welding by steel structure, supported by stainless steel adjustable feet, surface coating with 304 stainless steel layer for anti-corrosion function.

2) Bottle conveying system

Bottle conveying system adopt 304 stainless steel star wheel, except bottle output star wheel, all the star wheels adopt bottle lock feeding structure, which makes it more easy to operation when changing the bottle design.

By air conveyor, bottle can be send directly to bottle feeding star wheel to ensure the reliable performance of the machine. Bottle output adopt non-locking structure, which can avoid to adjust the height of conveyor chain because of different height of different bottle design.

2.1.2 Rotary Rinser

There are 16 bottle rinsing heads. The bottle rinsing cramps are of stainless steel clipping structure, which is out of touch of the screw thread of bottle mouth, with stable bottle clipping and high-efficient bottle rinsing.   

2.1.3 Rotary Filler

There are 16 filling valves which is bigger than normal filling machine. The parts with contact to product are made of 304 stainless steel. The outer and inner surfaces of filling cylinder have been treated by mirror finish,and filling cylinder is aseptic treatment.

The filler applies filling cylinder and bottle ascending and descending to keep it clean.

It uses gravity filling with high-speed filling and accurate filling liquid level.

2.1.4 Rotary Capper

There are 6 capping head which is bigger then normal filling machines, which applies Germany technology with magnetic capping. It can protect the system in overloading, with stable & reliable capping torque. There are no cap biting, higher capping, inclined capping and hemming.

The capping axle is of antifriction bearing structure so that the axle is pointed at the center with high capping qualification rate up to 99.7%.

2.1.5 Cap Feeder

It is of horizontal pneumatic cap feeder. The cap storage device and the cap sliiding slot are made of 304 stainless steel. There is electronic inspection system for the cap storage device and the cap sliding slot to control the speed of cap sending device and the whole system automatically. It will not deliver cap and stop automatically if there is no bottle.

2.1.6 Driving System

It is with frequency control of motor speed. All of the running mechanism are driven by gears, with stable running. The gears of each star wheels are oil nylon gears.

2.1.7 Electric Control System

It is with sealed electric control cabinet which is made of 304 stainless steel.

Frequency conversion stepless speed adjustment. The whole system is controlled by PLC industrial computer, with touch screen. When there is bottle, it will add cap. When there is no bottle, it will not add cap.

 

 

Configuration List:

Item	Parts Name	Brand	Brand from
1	PLC		Germany
2	Inverter
3	Touch Screen
4	Switch		France
5	Contactor
6	Relayer
7	Solenoid Valve	AIRTAC	China
8	Drive motor		Germany
9	Reducer
10	Water Pump	Grundfos  Pump	Denmark
11	Main Bearing	NSK	Japan
12	Sensor		Germany
13	Air component	FESTO	Germany
14	Stainless Steel Frame		Korea
15	Seal ring	SEALTECH	Hong kong

 

 

 

Technical Parameters:

 

MOdel	BY12-12-5E
Working station	Washing 12    filling 12  sealing 5
capacity	1200bottles/hour（5000ml）
material	Stailess steel 304
thickness	1.5mm（1.2mm）
Air source pressure	0.7MPa
Air consuption	0.8 m3/min
Working pressure（AC）	380V
Control pressure（DC）	24V
Mail power	3KW
Overall size	3560X2760X2600mm
weight	4000kg

 

 

 

Charpter FIVE  1200BPH water production line consumption list